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Kitchen Epoxy Flooring NJ Floor: So. Plainfield Senior Ctr.

Location: South Plainfield Senior Center — South Plainfield, NJ

Application: Commercial Kitchen & Food Prep Area

System Type: Decorative Epoxy Flake System with High-Performance Urethane Topcoat

Commercial food prep environments require high-performance, seamless surfaces that can withstand relentless foot traffic, grease, thermal cleaning, and daily sanitization. For this renovation project, we delivered a custom kitchen epoxy flooring installation in NJ at the South Plainfield Senior Center, executing a complete substrate restoration and installing a multi-layer Sherwin-Williams resinous flooring system engineered for maximum durability, slip resistance, and chemical protection.

Commercial kitchen floor with existing vinyl tile before tile removal and epoxy flooring installation in NJ

Substrate Preparation & Tile Removal For Our Kitchen Epoxy Flooring NJ Project

Demolition: Removed the existing non-compliant tile and scraped away all residual adhesives down to the raw concrete base.

Surface Repair: Filled and profiled all substrate cracks, voids, and low spots using a high-strength epoxy repair putty to restore structural integrity.

Mechanical Profiling: Diamond-ground the entire concrete substrate to achieve the precise Concrete Surface Profile (CSP) specified by the manufacturer, ensuring a permanent mechanical bond.

Diamond grinding concrete substrate and applying epoxy putty crack repairs for a commercial kitchen flooring project in NJ
Commercial kitchen epoxy flooring in NJ featuring a decorative multi colored vinyl flake broadcast with a seamless protective finish

Base & Decorative Layer Application For Our Kitchen Epoxy Flooring New Jersey Project

Epoxy Primer: Applied Sherwin-Williams 3579 Epoxy Primer to deeply penetrate and seal the concrete, creating an optimal foundation for subsequent layers.

Slurry & Flake Broadcast: Applied Sherwin-Williams 3561 Epoxy Slurry to level minor surface imperfections, followed by a full broadcast of multi-colored vinyl flakes to create a durable, highly aesthetic pattern.

Recovery & Stoning: After curing, reclaimed all unbonded excess flakes and meticulously hand-stoned the surface to eliminate sharp edges or rough spots, producing a consistent, comfortable texture.

Decorative epoxy flake flooring installed in a New Jersey commercial kitchen prep area

High-Performance Protective Topcoats

Chemical-Resistant Grout Coat: Sealed the flake matrix with a grout coat of Sherwin-Williams 3746 Chemical-Resistant Epoxy, locking the vinyl flakes in place and preventing fluid intrusion from spills, oils, and cleaning agents.

Aliphatic Urethane Finish Coat: Applied a final topcoat of Sherwin-Williams High Traffic System (HTS) 100 Aliphatic Urethane for our kitchen epoxy flooring NJ installation. This layer provides superior scratch resistance, UV stability, and long-term color retention against aggressive commercial cleaning regimens

Key Benefits for the Facility

Sanitary & Seamless: Eliminates grout lines and joints where bacteria, moisture, and dirt typically accumulate.

Enhanced Safety: The textured vinyl flake finish provides slip-resistant footing under wet or dry working conditions.

Long-Term Durability: Engineered to resist impact, hot water washdowns, food acids, and harsh sanitizing chemicals.

Low Maintenance: Easy-to-clean surface reduces maintenance labor and extends the lifespan of the floor.

By investing in a professional kitchen epoxy flooring installation in NJ, food service and institutional facilities secure a seamless, hygienic, and slip-resistant environment built to withstand heavy daily demands. From complete substrate preparation to high-performance urethane topcoats, our custom resinous systems protect concrete bases against moisture, harsh chemicals, and thermal shock. Contact HPS Flooring today to schedule a site inspection and upgrade your commercial kitchen floor.

Frequently Asked Questions About Kitchen Epoxy Flooring New Jersey

Why is an epoxy flake system ideal for a commercial or institutional kitchen?

Commercial kitchen environments require a seamless, hygienic, and safe flooring surface. An epoxy flake system combined with high-performance topcoats provides superior chemical resistance against oils and cleaning agents, eliminates grout lines where bacteria grow, and offers built-in slip resistance to prevent slip-and-fall accidents in busy prep areas.

How do you prepare the existing tile substrate before installing epoxy flooring?

The existing tile and old adhesive layers are completely removed down to the bare concrete substrate. Cracks, voids, and low spots are repaired using a high-strength epoxy putty, followed by mechanical diamond grinding to achieve the precise Concrete Surface Profile (CSP) specified by the manufacturer for maximum adhesion.

What topcoats are used to ensure long-term durability in high-traffic kitchens?

We apply a multi-layer protective system: first, a chemical-resistant epoxy grout coat (such as Sherwin-Williams 3746) seals the decorative vinyl flakes against liquid and chemical penetration. Then, an aliphatic urethane topcoat (such as Sherwin-Williams HTS 100) is applied to deliver maximum scratch resistance, UV stability, and color retention.

Is this flooring system USDA and health-code compliant?

Yes. The finished seamless system eliminates porous seams, joints, and grout lines where moisture, mold, and food particles accumulate. This creates an easy-to-sanitize surface that meets strict health department and food safety guidelines for commercial kitchens.

How long does a commercial kitchen epoxy installation take to cure before traffic can resume?

While the timeline depends on square footage and environmental conditions, most commercial resinous flooring systems allow light foot traffic within 24 hours of final topcoat application, with full chemical and heavy-duty mechanical cure reached in 3 to 7 days.